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Smart Tips to Cut Down PCB Assembly and Manufacturing Cost!

By | Date posted: | Last updated: April 20, 2021
pcb assembly

Irrespective of whether it is a small order to create a prototype or a production run that involves a high volume, it is important to be able to offer reduced costs of PCB assembly and fabrication without negatively impacting quality. While this could mean evaluating each project and PCB design on a case to case basis to figure out which features could be leading to high costs and if there is a way to alter them to reduce cost without impacting functionality, there are also some thumb rules that can be followed that can impact cost.

Avoid Single Sourcing

Ensure that for each component, you provide more than one source. This will ensure that you can compare costs across sources. Also, this will prove advantageous if you have quality issues with any one source as there would be other options readily available. The advantage also accrues in cases where you are having to deal with large lead times when it comes to a particular supplier.

What is important in optimizing costs, therefore, is to perform a thorough analysis of the Bill of Materials. It will particularly help to look at the expensive components and find multiple vendors for them. It can also help to look for cheaper substitutes that could impact the cost.

Flexible Panelization

It is far more economical to maintain flexibility in panelization rather than keeping to your original designs as that could come at a higher cost. It is best therefore to ensure that panelization is optimized to the needs of the PCB manufacturer.

Design choices, such as blind and buried vias, vias on pads, board material and more are other things to look out for. If blind/buried vias can be removed, for example there can be a substantial cost saving. Additionally, it helps to go in for ENIG finish on the PCB as it is often a standard finish that is included in the pricing.

Set up Material Cost Reduction Committees

With priorities of design, engineering and purchase departments being hugely different and often conflicting, it becomes imperative to set up material cost reduction committees. The committee can actively look for high value cost reduction opportunities as their KRA. These committees can also identify critical components for which single sourcing can be avoided.

Adjusting order volume is also another way to control price as usually order volume is inversely proportional to the price. Therefore taking the organization’s situation into account along with taking stock of what kind of orders you can consolidate and place can help you optimize costs. For small companies with low order quantities sometimes relying on a PCB assembler who can get wholesale prices from franchised component distributors may be prudent.

Other than these three thumb rules too, of course there are various things to look out for when it comes to keeping costs in check. A common myth or misconception in reducing PCB costs is to do with the size of the board. It is believed that reducing the board size results in overall saving. While this could be true for medium and large boards, with a small printed circuit board, further reduction in size only increases the cost. Similarly reducing the board material by adding drill holes, for example, can also increase the cost. This is because large number of drill holes means an increase in tooling time.

It can help though if extremely small passive packages can be removed. Also, if leadless package types such as QFNs and BGAs (which require that they are aligned with accuracy), can be replaced, it can positively impact the PCB Assembly Costs. In terms of design, it can also help to focus on the following areas:

  • Aim for fewer number of layers
  • Place fiducials on the top copper layer of the board
  • As far as possible allow X-outs
  • Use V-scoring as opposed tp routing to break out boards from a multi-up array, as routing tends to leave excess material on the board.

Also, as far as the design goes ensure that your communication is crystal clear so that there is no scope for ambiguity. To ensure this remember to:

  • Ensure that your design documents are amply clear.
  • Be clear with parameters such as minimum trace width, distance between traces etc
  • Indicate the material specifications clearly.
  • Make sure you include fabrication notes on the drawings along with specifications.

Of course the exercise of reducing costs must not come at the expense of low quality. Therefore do remember to undertake vigorous test implementation, even if that comes at a cost. It can point out any lapses in advance and ensure that you have high quality products.

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Why Hire A California PCB Assembly Company to Cut Down On Manufacturing Cost & Time?

By | Date posted: | Last updated: September 16, 2021
pcb assembly company

The Open Corridors to innovation based industry cluster, California – a western state in the U.S has a terrestrial complementing high-tech company, advanced suppliers and specialized service provider. Increasing its fame to the dominant industries, Napa Valley is the heart of Hollywood and Silicon Valley being one of the kingpins in renowned technology clusters in addition to making a strong presence in the world of biotechnologies, computers, software, and medicine and among all leads the printed circuit boards. A stark business hub for electronic manufacturing, California is able to tap the global market with high quality, tech savvy, cost effective, time saving and hassle free PCB manufacturing and assembly services. This article, owns up a complete brief into the fortunes of hiring a California PCB Assembly Company. The below content also deal with a bunch of the question marks – Where can I get PCB fabrication with reduced cost? Will the PCB assembler cope up with quick delivery of order? Where can I get custom build PCB Assembly service? Is the California PCBA Company best for my electronic assembly requirements?

With a quick sweet flashback to the bygones of the good old days, the Ring toss game that was a common whoopee movement for children at the fun fair in which the similar stubs are being placed on the table or on the back wall and you win the prize where your ring lands after a targeted ring toss. Some get a prize they wished to take home, some had to walk back with no prize and some won the prize they never targeted for a ring toss. Well! Searching for a right PCB Assembly Company is much like this ring toss game. A proper workout on a right pick when opting for the contract manufacturing service is just like winning a focused prize by a perfect ring toss. There is a great chunk of PCB assembler in the global market that seems similar but provides completely different type of PCB manufacturing and assembly service.

Scrolling down on the essentials whilst choosing the appropriate PCB Assembly company, Location is what it matters to get ideal PCBA services-be it offshore or onshore contract manufacturing service. The place where printed circuit board is assembled, the area where the circuit sheets are kept, the manufacturing unit, the distribution channel and what leads at the prime focus is the strong supply chain and vendor framework in a particular location where the PCB manufacturing unit has been set up. California being a wheel of fortunes has it all! This includes the PCB assembly company that have a strong customer base from varied industry verticals along with having experience dealing with the complex challenges and tough customization in PCB assembly techniques.

What’s more on reducing PCB assembly cost and time! Why you should hire a California PCB Assembly Company?

  • Leveraging Riches of highly established Industries along with having a strong industry presence of the assembler, manufacturer and suppliers, California is one among the world’s largest technology hub and industry cluster with crossing the bars of innovation in offering complete EMS (Electronic Manufacturing Services). The Cost effective PCBA solution is what California PCB Assembler strives to offer with maintaining international quality standards.
  • California has a well defined distribution and supply chain of raw materials; semi finished and finished products. This has made it possible for the California PCB assembler to offer timely delivery of order in case of complex or customized PCB fabrication as per the client requirement.
  • The California PCB Prototyping Company has got extensive exposure dealing with varied customization and PCB challenges coming through the consumer electronic industry along with striking the exact requirement of other dominant sectors in onshore or offshore market.
  • A wave of export intensive business operation drives through the focus of Electronic Manufacturers and PCB fabricators across California with providing world class contract manufacturing services.
  • With offering the salary best in the industry, smooth highways, well developed transportation and global trade expertise has created a strong base for the California PCB manufacturing company to make smooth business operation with providing value added services that focus on the concept of ‘Everything at one roof’. From material procurement, manufacturing, assembling, testing, packaging and delivery of orders, each client is served with personal involvement to get trouble free PCBA service.
  • Coming up with the regional industrial development, a few employers at California has also initiated to indulge in providing rigorous profitability and growth program for major dominant industry sector. The series of program that support in mutual business relationship with the industry leaders in addition to the ways for constantly upgrading the production techniques are in the mainstream for the industrial development at California. This has made the PCB Assembly companies to develop a good report with the top most industry sharks along with developing an in-built R&D unit aiming to enhance their PCB capabilities every other day, be it an eco friendly PCB, Soluble PCB, Rigid Flex PCB or other type of complex PCB assembly.

When probing for the certification for international quality standards, high tech equipment, strong component sourcing service, manufacturing capabilities, effective lead time and availability of the tech expertise, Mermar Electronics is a one stop solution to get a low cost and time savvy PCB Assembly service.

Based in California, MerMar is an ISO 9001:2008 Certified & ITAR Registered company offering PCB manufacturing and assembly service to multiple industries like aerospace, medical, dental, industrial, telecommunication, music, renewable energy and many other business verticals. Improved EMS capabilities, strong component sourcing, material procurement, effective vendor management and high tech tool room, strong inspection and testing programs for defect free batch of production is in the mainstream of our business objectives. The skilled team of PCB engineers at MerMar showcase high expertise in accurate PCB designing, manufacturing, assembly and inspection process. Do visit https://mermarinc.com/capabilities/, to know more about our PCB capabilities. Preparation of complete and effective BOM (Bills of Materials) along with adjusting lead time and order volume is our prime focus to serve our customers with the reduced cost and time in PCB assembly. Request a quick quote for PCB Assembly!

Critical Demand in The Medical Industry Earn Wings with The Soluble PCB Assembly

By | Date posted: | Last updated: April 20, 2021
soluable pcb assembly

There are now more and more mobiles and laptop than the amount of population across the globe. After a complete and thorough use of these mobile devices, the researchers have been successful to mate them into an ultimate recyclable body to get greener devices in the world of electronic manufacturing. Also with the advent of Soluble PCB, the world of medicine took a swing of growth in innovation at an instant pace. The medical research took a first place to come up with electronic dissolving devices which disappear once served the healing purpose. Furthermore, the notion of tech savvy Soluble PCBA headed the medical demands of chic technology in brain monitor, electrical stimulators that accelerate bone development, drug delivery system with implanting them into the human body. The blog taps more weight to the new class of technology that outline the ‘Soluble PCBA’ for the critical demands of the medical industry.

From insulin pumps to the pacemakers, electronic implants are a strong and resourceful Medicare tool. But they possess a set of high risks in surgical complications and health criticalities. The soluble PCBA technology came into the picture with these critical needs of the medical industry. Gradually, it stretched its fortunes in consumer electronics, recycling technology, marine industry and other significant sectors with new flairs in the electronic manufacturing. As the significant year of 2017 is behind us that aimed at eventful innovation in healthcare and medical technologies, 2018 focuses on new emerging trends to deal with the severe and acute Medicare requirements.

The new class PCBA technology has given wings to the healthcare innovation, allowing operating on varied pain points with high performance patient monitoring in addition to supporting strong and improved health care outside of the clinic and the hospital arena. The Soluble PCB prototypes, created a podium of new discoveries in the medical electronics to save the time by avoiding extra surgical operations, thus, reducing the medical complexities that in turn gave the reliable and less painful treatment to the patient. The current trend of miniaturization and multi featured function with high frequencies evolving as a new wrinkle in the medical, healthcare and dental industry has shown a phenomenal growth of electronic innovation in the Printed Circuit Boards.

This has created a sensitive concern in the aftermath of new developments in PCB Assembly having significant failures like short circuit, contamination and other electromechanical failures due to its application in hazardous environment, extreme temperature, and humidity (moisture) or also the underwater application. The flux, metals, soldering method and electrochemistry can be the root of these types of failure. This gave rise to the water soluble PCB that has crossed bars in fulfilling the critical requirements of the medical industry.

Take a quick glance at the interiors of the Soluble PCB’s

One of the varied types of flux in PCB assembly, the water soluble flux dangles the solder paste process with becoming a medium that rules out the solder particles. It consists of the corrosive and active organic acids. Leaving behind and setting out a critical level of the corrosive flux residues on the printed circuit board is in the mainstream of Soluble Printed Circuit Board Assembly. Based on the geometry of the circuit board, material components along with the type and the volume of flux, the flux removal becomes a hotshot for the success of Soluble PCB manufacturing. This is because if any flux remains left over on the board can increase the chances of a fiasco due to ECM. After completion of the reflow soldering process with fluxes and water soluble paste in the PCB, the flux residues are cleaned thereafter. A strictly controlled strong flux cleaning process steals the show with achieving tough and durable Soluble Printed Circuit Boards.

Hey clinician, doctor and therapist, bring on the electronic complexities! Say’s Soluble PCB

The Soluble PCBA now servers the exact need of the complex framework and criticalities of the brain monitor. These minute brain implantable chips assist the doctor to monitor the people dealing with the brain surgery or a traumatic head injury. The Soluble Printed Circuit Board Assembly has also taken a step ahead in transforming the Neuro- Diagnostic devices with advancement in physiological and brain interpretation relating to the Neurodegeneration, chronic diseases and improved quality of sleep for the patients.

The surge of advancement in the medical predictive analytics used with mass of data related to patient and medical operation informs the particular treatment option individually with predicting the complications and particular protocols. The sensor based medical gadgets are coming into the market that help to manage and track the blood pressure, heart rate, sleep, blood sugar and much more. These medical wearable, biosensors and healthcare apps avail the users with tracking the health of patients in a precise manner. Furthermore, the Electronic Health Records (EHR’s) will make it possible to have a quick access to the medical records of the patients. Spare your curiosities! A lot more technological perks in the medical electronics is in the hit list of global research bulletin.

Put forward the tough electronic demands to Mer-Mar

With a strong customer base of the medical industry, Mer-Mar adopts high tech PCB Assembly techniques that match the exact needs of simple to complex electronic manufacturing for the critical requirements of health care equipment. From our varied range in the type of PCB’s, the Soluble Printed Circuit Boards beats the demand of the medical electronic manufacturing with delivering high clinical efficiency, medical enhancement in electronic biometric wearable, smart body monitoring technology, infant monitoring, smart fitness devices and much more.

Mer-Mar Electronics has extensive years of experience spanning 4 decades in offering world-class medical PCB assembly and manufacturing services for the medical, dental, and therapeutic industry. We have the capacity to assemble everything from head to toe of the medical diagnosis and treatment devices, healthcare monitoring devices, advanced therapeutic treatment devices, and other critical medical electronics. We cater to high performance medical PCB assemblies. Also, do avail our PCB consulting service in conversation with a team of skilled PCB experts that have experience working from ground level to complex electronic manufacturing technology. Get a Free quote for PCB Assembly!

PCB Assembly Trends Shaping A Rosy Future Of The Consumer Electronics Industry

By | Date posted: | Last updated: May 11, 2021
pcb assembly trends

With the PCB Assembly services bracing a rampant growth across the globe, the Artificial Intelligence (AI), Virtual Reality (VR) and ‘Internet of Things’ (IoT) are becoming a tipping point that ace up the sleeves of smarter living. The Consumer Electronic (CE) industry has saturated every bit of a varied phase in human life. High degree of electronic transformation has taken a swing in the demand of consumers to get a unique, compact, multi-feature and durable capability in the consumer electronics that rack up, resolve and smoothly manage the day to day household activities. The tick-tack of electronic manufacturing versus the social needs are initializing to make a new set of norms as the printed circuit board continues to tailor their footprint on the cosmic changes happening on the planet. This blog is themed to highlight the current trends in PCB Assembly that forecasts a wave of remarkable development in the Consumer Electronics.

Experiencing a lull in the use of obsolete technology, manual household activities and traditional domestic routine operation has changed the lives of people with making the household electronics as affordable, easy and user friendly as possible with minimal human intervention. The forthcoming innovation in Consumer Electronics as empowered by the emerging trends in Printed Circuit Board Assembly will set a bar of unceasing developments in smart phone, smart TV, smart car, smart home or other automated, robotic or computerized household equipment.

Keeping the Consumer Electronics industry on its toes, the following tech savvy trend about PCB Assembly are a must read. Let’s take a look!

PCB with High Density Interconnect

Artificial Intelligence (AI) has notched up the nearby stores…..! The PCBA with increased computing power and HDI technology has addressed a development in AI that have made it possible to imitate the human speech vocals providing zero human intervention with improved customer experience. The Surface Mount PCB Assembly and Through- Hole PCB Assembly has taken a step forward to transform the autonomous business process, AI-powered immersive interface and advanced analytics. With this, the PCB being a significant base element in consumer level electronic products, the high density interconnect with safe circuitry framework that delivers reliable PCB assembly has tapped the fortunes in ‘Artificial Intelligence’. PCB Assembly technology will focus more on different modification in consumer experience and customer service in upcoming days of 2018.

PCB Miniaturization

As consumer demand for a smart home has shoot up with great ideas, the PCB assembly set a trend of miniaturization at large converting the idea into a reality. Right from a remote controlled folded tables with multi power plugs to wireless sensors turning on of the house hold equipment like air condition, fans, LED lights and much more, PCBA have marked a great contribution in delivering a compact, safe and lightweight consumer electronics.

Advanced Materials

A printed circuit board with Mastering Mixed Assembly, BGA/ Micro BGA, Cable Harness Assembly or Box Build PCB Assembly techniques have cracked the upcoming modifications in Televisions that are second to none. The usage of advanced materials like Copper coated with resin, liquid crystal polymer, fibreglass etc in circuit boards have given a room to implement smooth functions for simple to complex PCB Assembly process. A TV with an installed browsing function and an installed computer with speedy broadband signals has turned its use to much more than just watching the channels. One can surf through the Facebook, check mails, draft content, watch videos and much more features that are next to imagination with the future innovation.

Tightly packed PCB boards / Printed Circuit Boards

The tightly packed and smaller PCB has taken a torque in delivering new features in the wearable devices, wireless equipment and Radio frequency functionality. The compact size multi features installed on the PC’s, laptops and tablets are crossing the boundaries of innovation in consumer electronics.

Augment Reality and Virtual Reality simulation

The combination of entertainment, games and AR technology has shown great success in the video games. Furthermore, researchers are coming up with much effective, fascinating and full of life games along with the new flairs in the smart phones with next-Gen AR welcoming series of innovation in the electronic hardware in this year of 2018. Also the VR wave is crossing the bars of digitalization in VR shopping malls, fashion industry, game zone and much more. These technological up-gradations are only possible with precise and strong PCB assembly, PCB disassembly and testing as per the international quality standards.

Electrostatic Discharge (ESD) Protection

The micro devises along with the PCB substrates having build in EDS protection has proved to be a base of growth in the LED lightings. Also, the trend of multiple sensor installed in the consumer devices is making the household activities an issue of the past. One can locate their lost equipments in a flip of seconds. Other PCB trends are addressed in high voltage PCB, stretchy/ flexible PCB, 3D Printed PCB Assembly and Greener PCB manufacturing.

Mer-Mar Electronics is a one stop solution for any kind of PCB Assembly service for simple to complex circuit board requirement in consumer electronic industry, defense, telecommunication, aerospace, medical, renewable, industrial and music industry. Get a quick insight into our PCB Assembly Services. Feel free to give a call at 760/244-6149 or drop a mail at sales@mermarinc.com for any queries or get a quick quote for PCB Assembly

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