PCB Box Build Assembly

Leading the way for over 40 years

PCB Box Build Assembly

Mer-Mar Electronics has decades of specialized experience in rendering Box Build Assembly services right from simple enclosures to complete sub-assemblies. Our PCB Box Build services are comprehensive and are a wide list that includes product assembly, sub-level product assembly, system-level assembly, complete system integration, product testing, packaging & labelling, and more. We also extend our expertise to provide a high mix for the low volume PCB box build or a low mix for high-volume box build assembly.

We also offer box build turnkey assembly and custom assembly services like cable and harness assembly, electro-mechanical assembly, etc. Our brilliant engineers and skilled technicians carefully construct your PCB box builds to meet the bespoke design specifications and put all safety measures in place. Our PCB box build services house all the components, PCBs, and any interconnecting wire harness assembly together with utmost precision. We are competent in building all three to position ourselves in a unique place providing superior box build assembly services.


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Why Choose Mer-Mar Electronics?

Design Data Coordination

Mer-Mar Electronics would be your one-stop shop for coordinating design data and you don’t need to run from pillar-to-post juggling multiple vendors for managing different data sets. We get your design data verification done for you at the inception stages to avoid further issues.

Hardware compatibility

We build and test your system components to work seamlessly with your PCB box builds. You don’t need to employ multiple vendors that may create compatibility issues. We offer box build PCBs to box build assemblies everything under one roof and we don’t let you worry about any compatibility issues that go undetected.


With Mer-Mar Electronics on your side, you would be working with just one vendor that is highly experienced to understand any issues in the electrical components. Any issues in the interaction of the components would be caught early on and debugged with an efficient troubleshooting process.

Concurrent Development

We implement a serial development process that all the components of your devices are built simultaneously. You don’t have to wait forever and can enjoy the benefits of this parallel development process.

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Box Build Assembly Services

Build Leading Edge Electronics Systems with our All-in-One Box Build Assembly Services for all industries right from consulting to drop shipping.
We have a team of efficient PCB engineers and a dedicated quality assurance department that ensures zero defect box build assembly services in the quickest turnaround times.
PCB box build

Product assembly

We take the rough prototype from the customers and quickly get into the manufacturing mode to make the box build printed circuit board assembly services strong and sturdy. Our skilled box build assembly team has the expertise to replicate the exact box build the customers needed even when minimal documentation is provided. With just a rudimentary prototype unit provided by the customer, our team can present a completed product assembly straight onto your table.

PCB box build assembly services

Sub-Level Product Assembly

We also provide sub-level product assembly services for our clients. As per the box build assembly process, we vary our designs and this includes installation of sub-level product assemblies and other components, cables or wire harnesses, etc. We are well-equipped and experienced in offering sub-level product assembly solutions for complex and configurable PCB box build requirements. Whatever be the volume of the box build assembly, we offer the requisite configurations and test them to the specifications.

PCB box build assembly

System Level Assembly

We offer top-notch system-level assembly services regardless of the product complexity and volume requirements. With a dedicated workforce, quality certifications, rapid prototyping, and quality product supplier network, we implement a successful system-level assembly of an electromechanical product. Our System-level assembly is sophisticated and aimed at meeting the quality and reliability standards to achieve a competitive advantage in the market.

PCB box build assembly service

Box Build Assembly Testing

We give utmost importance to safety when it comes to electrical devices. We identify the tests to be performed at the beginning from the customers and build test cases around them. We also guide you on what types of testing to be performed during the PCB box build for optimized production time. We build test cases for visual inspection, factory acceptance testing, specific functional tests. We also perform functional, final, environmental, and burn-in tests.

Box build assembly

Software Loading and Product Configuration

We also offer software loading and product configuration services to build high-level box build competencies. You can rely on our skilled and dedicated resources who continuously focus on core competencies to get the right configuration without hassles. All our products are based on robust software implementation and precision electromechanical assemblies. We also use the latest software to ensure top-class order fulfillment for our customers.

Box build assembly manufacturer

Warehousing & Order fulfillment

Leverage the full-scale supply chain services from Mer-Mar Electronics including warehousing & order fulfillment. You would also have the traceability options of your inventory. Our robust order fulfillment services are competitive and are meant to boost your revenue by expediting the process of customer order delivery. You can count on us for a variety of custom-sized packing and safety of the assembled components during the warehouse stay and throughout the supply chain.

Box build manufacturer

Packaging & Labeling

We are pretty prudent when it comes to our box build assembly services that we collaborate with you to work on the outline of how the final box build assembly is to be packaged, labeled, and shipped before the production process begins. This way we try to reduce the total assembly time. Based on this, we make the final decisions about how the units will be packaged and labeled using Barcoding at the end.

Box build pcb

Aftermarket Box Build Assembly Services

We’ve got your back even after marketing your desired assemblies. We are committed to customer satisfaction and our fulfillment services do not stop with the shipment of custom-crafted electronics manufacturing. Choosing Mer-Mar Electronics would also offer you a variety of options including depot repair of built products. We monitor box build assembly supplier relationships and also manage product lifecycles efficiently to keep you informed about the efficacy of the components.

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Box Build Assembly Testing

Mer-Mar Electronics’ capabilities also extend into robust quality assurance and testing departments. Our skilled technicians and expert engineers understand the project requirements and deliver a product specific to them. Our robust testing strategies are crafted to predict errors early on in the final assembly process to mitigate any unnecessary risks for the end-users. We have also designed final assembly tests to ensure product quality, functionality, and long-term reliability.

We have a reliable in-house quality assurance system for complete testing of the box build. Our test engineering team creates a feasible test plan for validating your product. We even provide assistance in the early design phases as well by performing design reviews, validation, netlist verification, end-of-life (EOL) parts review, Design for Manufacturability (DFM) checks, Design for Testing (DFT), and even cost-optimized Bill of Materials (BOM) generation.

Our PCB Box Build Test Capabilities include:

  • Custom Test Fixtures and Test Beds
  • Flying Probe and ICT Test
  • Dielectric Testing
  • X-Ray Inspection
  • Device programming (JTAG, BDM, etc.)
  • Device and Assembly Serialization
  • RF Test
  • Systems Test
  • Full Functional Test
  • Hi-Pot and High Voltage Test
  • Automated Optical Inspection (AOI)
  • Boundary Scans
  • Voltage and Current Test
  • Custom Labels
  • 3D printing

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Box Build Assembly Capabilities

PCB box build usa

Mer-Mar Electronics is specialized in providing next-level customer products with electronic box build assembly capabilities. The cabinetry, backplanes, and cables are all assembled in-house and we also offer many value-added services like conformal coating, perylene coating, and encapsulations. We are also capable of providing high-end custom solutions for rapid prototyping to high-volume production.

Our Box Build Assembly capabilities are

  • High-level Integration and assembly
  • Custom packaging and labeling
  • Environmental Testing
  • Cable and Wiring Harness Assembly
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Multifaceted PCB Box Build Assembly Services for
Cutting-Edge Industries

Box Build Assembly services are at the heart of many industries and Mermar Electronics has been a guiding light for so many industrial sectors for nearly 4 decades. We have the expertise to keep your project going with our specialized PCB assembly services, reliable testing, dedicated support, and certified workmanship. With our capabilities, we have served a wide range of industries Here’s a list of industries we serve with high-reliability applications –

  1. Aerospace
  2. Military
  3. Electronics
  4. Medical
  5. Dental
  6. Commercial
  7. Telecommunication
  8. Renewable Energy
  9. Kiosk
  10. Guitar Pedalboard
  11. And more…

Box Build Assembly FAQs

Are you looking for box build assembly, PCB box build, bulk PCB box build production, full-service PCB box build or custom box build assemblies for your Next project? Send us inquiry to Get a Quick PCB Box Build Quote based on your custom requirements.

If you have any queries regarding to our box build assembly service or need an urgent assistance, then please don’t hesitate to contact our team of skilled personnel’s. Send us an email with your queries at sales@mermarinc.com or call us at (760) 244-6149. We are looking forward to hearing from you!