Leading the way for over 40 years
Cable harness assembly refers to the process of constructing a group of wires or cables that are bound together with straps, cable ties, sleeves, or other means, in order to organize and protect them. The resulting cable harness or wiring harness is used to transmit power, electrical signals, or data between different components or parts of a larger system or product. Cable harness assemblies can range from simple assemblies with just a few wires, to complex systems with hundreds or even thousands of wires and connectors. These assemblies are commonly used in various industries such as automotive, aerospace, electronics, manufacturing, and telecommunications, among others.
We are a California based wire and cable harness manufacturer who take pride in our breadth of cable harness assembly capabilities. Our specialization lies in assembling simple wire cable assemblies through to complex custom-built cable and wire harnesses using combinations of single-core or multicore cables. In addition to this, we offer complex system assembly, turnkey solutions, and box build along with our cable and harness assembly by deploying advanced techniques and CAD software.
We offer reliable cable assembly services with a team of skilled engineers and reliable assembly teams. Our core focus is quality, and we use top-grade materials to ensure high-quality industry standards. With 40 years of experience, we specialize in application-specific cable assembly services including hi-mix cable assemblies. Our custom cable and wire harness assembly cater to diverse industry verticals such as military, aerospace, telecommunication, medical, renewable industry, and more. We increase cable harness assemblies’ performance and productivity, providing rapid prototypes with faster time-to-market services.
Why choose us for cable harness assembly?
– We ensure PCB Assembly compatibility as well as box build compatibility alongside your cable harness assemblies. You can have the ability to check the products and their compatibility during the manufacturing phase FAQs itself.
– Our custom cable solutions can be designed as per your desired size and shape to best fit your boards. From bench-top equipment to fully automated cable assembling, you can rely on our craftsmanship for acquiring that high precision and accurate fitting for your box build or PCBs.
– At competitive prices, we provide high-quality products for low or high-volume production runs. We handle everything in-house to keep prices low and ensure consistent quality, even for complex cable harnesses.
Specialized Cable Harness Services
– Our expertise lies in the production of ribbon cable, coaxial, and electromechanical assemblies. To ensure accurate harnessing, we verify data and implement revision controls to ensure reliable and consistent results.
What Our Customer Says
Cable harness assembly material types
Several robust materials can be used to create wire harnesses. Among the most prevalent are PVC, vinyl, thermoplastic elastomer, polyurethane, and polyethylene
1. PVC (Polyvinyl chloride)
PVC is a synthetic plastic material that is commonly used in wire harnesses due to its low cost, durability, and resistance to fire, chemicals, and UV radiation. It is also flexible and easy to work with, making it a popular choice for a variety of applications.
Vinyl is another synthetic plastic material that is like PVC in many ways. It is also relatively low cost and durable, and it is resistant to moisture, chemicals, and UV radiation. However, vinyl is not as flexible as PVC, which can make it more challenging to work in some cases.
3. Thermoplastic elastomer (TPE)
TPE is a rubber-like material that combines the properties of rubber and plastic. It is known for its flexibility, resilience, and resistance to temperature, chemicals, and UV radiation. TPE is also easy to process and can be used in a wide range of applications.
4. Polyurethane (PU)
PU is a synthetic material that is known for its high strength, toughness, and resistance to abrasion and impact. It is also flexible and resistant to chemicals and UV radiation. PU is often used in harsh environments where wire harnesses need to withstand extreme conditions.
5. Polyethylene (PE)
PE is a thermoplastic material that is known for its low cost, flexibility, and resistance to moisture, chemicals, and UV radiation. It is also lightweight and easy to process, making it a popular choice for a variety of wire harness applications. However, PE is not as strong as some other materials and may not be suitable for all applications.
Cable Harness Assembly Capabilities
We have gained adequate expertise in the design and manufacturing of custom cable harness assemblies in a cost-effective manner; but high-performance cable projects. Our solutions include the prototyping, design, development, and management of custom cable assembly for both low volume/high mix to high volume/low mix production capacities. We can use STP files for printing 3D prototypes of the designs to check the fittings early on and eliminate the design risks if any.
Our cable harness assembly capabilities include
- Ribbon cables
- Coaxial cables
- Custom harness
- Fiber Optical cable assemblies
- Multiconductor assemblies
- Sophisticated cable assemblies
- Electromechanical assemblies
- Sheet Metal stamping, bending & powder coating
Benefits of Cable Harness Assembly
There are several benefits of using cable harness assemblies, including:
1. Improved reliability
– Cable harness assemblies are designed to provide a reliable and consistent electrical connection between components, which helps to reduce the risk of failure due to loss or damaged connections.
2. Time saving
– By using a pre-assembled cable harness, you can save time during the installation process, as you don’t have to spend time connecting individual wires and components.
– Cable harness assemblies can be manufactured in bulk, which helps to reduce the cost of production. They also help to reduce the cost of maintenance and repair, as they are less likely to fail and require replacement.
4. Simplified design
– With a cable harness assembly, you can simplify the design of your electrical system, as you can use a single cable harness to connect multiple components. This can help to reduce the complexity of the system and make it easier to troubleshoot and maintain.
5. Improved safety
– Cable harness assemblies are designed to meet strict safety standards, which helps to reduce the risk of electrical fires and other hazards. They are also designed to be durable and resistant to damage, which helps to ensure safe and reliable operation.
Cable Harness Assembly Testing Capabilities
High standards of workmanship and quality standards are maintained by our skilled technicians. We are an ISO 9001:2015 certified printed circuit board assembly company. All the technicians, engineers, and personnel are trained to comply with IPC 610 and 620 Class II, and J-standard-001D standards. Our expert technicians ensure all your orders to be done in a high-quality facility. We deploy the highest quality standards and focus on continually driving improvements in both quality and cost.
Our industrial facilities also conform to the industry standards like UL compliance and fire safety regulations. Wire crimping and soldering is performed based on calibrated tools from MIL-spec qualified manufacturing.
The tests we offer are
- Visual Inspection
- Environmental Testing
- Insulation Resistance & Dielectric Test
- Waterproof Test for outdoor cables
- Pull & Twist Test
- Continuity Test
- Breakdown voltage Test
- Vibration and bump Testing
- Back shells & Adapter Tightening Test
- Coaxial Cables Tested for RF parameters on Network Analyzer
Industries where we serve cable harness assembly services
Our cable harness assembly services are crafted for meeting the diverse array of needs and regulations required by various industry applications.
- Consumer Electronics
- Industrial Machinery
- Automotive Equipment
- Renewable Energy
Cable Harness Assembly FAQs
Looking for top tier cable harness assembly, wire harness assembly or any kind of complex cable harness assemblies? Send us inquiry to Get a Quick Cable Harness Assembly Quote based on your custom requirements.
If you have any queries regarding to our cable harness assembly services or need an urgent assistance, then please don’t hesitate to contact our team of skilled personnel’s. Send us an email with your queries at firstname.lastname@example.org or call us at (760) 244-6149. We are looking forward to hearing from you!