PCB Assembly

A printed Circuit Board (PCB) Assembly is the process of soldering electronic components onto boards. They can be installed either using surface mount technology (SMT) or through-hole technology. You can use both also.

We can mechanically connect varied electronic components by using different conductive pathways, traces, and tracks. It also includes different components to be etched from laminated copper sheets and then put onto a non-conductive substrate. Finally, the component leads are attached to the PCB layout with soft metal soldering.

PCB assembly services have become indispensable with the surge in the consumer electronics like laptops, gaming consoles, mobile phones, televisions, etc. These devices need electrical components which are assembled using a PCB. One needs efficient and precise PCB assembly services for their electronics to work as anticipated.

We are one of the leading PCBA electronics companies in the USA offering our customers a full range of assembly services. We focus primarily on the fabrication and assembly services of PCB prototypes. Mer-mar electronics has expertise in the assembly of high-density and high-mix printed circuit board assembling. So, whether you need a low-mix assembly or a high-mix one, low volume prototyping, high-density products, you can rely on us.

Yes. Provided the fabricated components are of high-quality standards. We do not make any compromise on the quality. So, if you have procured high-quality components earlier, we can take it up.

Our standard boards are of the following specifications – FR4, 1oz copper weight, white silkscreen, 1.6mm thickness, lead-free (if required), green solder mask.

There are no minimum order quantity requirements and we can assemble even on a single board if you require.

We focus on the prototype or layout to reduce the additional cost you may encounter in the later stages. The PCB price costs can also be reduced by taking care of the following elements like raw material, board thickness, copper thickness, min hole size, total hole quantity, layer counts, etc. You can see how you can optimize these to reduce the overall costs.

Of course. We do partial PCB assembly for both consigned/ kitted orders and for turnkey.

The component footprint must adhere to the manufacture’s recommendations especially the pad size and mask clearance.

When you come to us for a quote, we provide you the pricing details that include solder stencil, tooling, and assembly labor for loading the components. It also includes component pricing.

You can contact us when you see any issues on your loaded boards. We will dig into the issues, find the root causes, evaluate them, and repair them as required.

We have been certified to ISO 9001:2015, AS9100 rev D Certified, RoHS, ITAR, and also compliant with the US Department of Commerce’s Export Administration.

We deploy qualified technicians to work on your PCB who adhere to the highest standards and conform to the customer specifications. We make sure from the start to meet all the industry standards. With consistent product quality and timely upgrades, our rejection rate for assembly defects has been below 0.7%. However, if you are not satisfied with our services, you can let us know anytime. Your concerns would be addressed after a thorough review.

It depends on the size of your PCB. One board differs from the other and so does the cost. Our team would help you arrive at the best possible solution specific to your needs. Size, number of layers, board laminate type, and number of boards required have an impact on the cost.