PCB Box Build Assembly

Box build assembly is also known as systems integration. It is an electromechanical assembly process. It includes enclosure fabrication, cable installation or wire harnesses, and installation of components and sub-assemblies. Box build can be a small enclosure or a complex fully integrated system as well.

You can first find a contract manufacturer who is specialized in Box Build Capabilities. With over a ton of electronics contract manufacturers out there, you need to carefully curate the process of selection. For best results, you can check out Mer-Mar Electronics services where we provide all the PCB box build services under one roof. You don’t have to worry about coordinating between multiple vendors. You have got everything covered from individual components to complex components under one umbrella.

Your electronics contract manufacturer should be able to provide engineering and design services like manufacturability, software loading, product configurations, etc. for building a successful box build. You can also see if it has in-house staff, a vetted supplier network, prototyping team, quality certifications, an in-house testing department, and the ability to dropship, etc. A professional CM should be able to reduce your manufacturing time and cost and also suggest design modifications if needed.

Once you chose a CM for your PCB Box Build project, then you need to provide assembly drawings, electrical schema, bill of materials, wire lists, test specifications, etc. A CM can also start the box build with just the Bill of materials and electrical schematic but may miss out on crucial information. And it may result in lots of calls and meetings, so it is better to provide them as much information as possible for a successful build.

A box build contains wire harnesses, point-to-point wiring, PCBs, and the mechanical structure of the entire box. One needs to club all these together and give a proper structure to these pieces. Cut, strip, and label the individual wire ends, build & test all device cables and wire harnesses, and start the assembly process from the bottom.

We inspect every aspect of the process and focus on the crucial areas of the product assembly. We test the box build and record the results and observations.

Our box build services are curated and created to help customers gain immense benefits in terms of both time and money. There won’t be any compromise in quality and performance. Our box build services are faster, efficient, and precise. We also provide custom system integration designs for meeting specific environmental aspects and also guarantee that even fragile components used would be safe from any external contaminants.

The box build process is different for each project and hence the time also varies depending on the degree of complexity of the product. Some may be a simple PCBA within an enclosure, while others may include complex connections to a UI display. So, you better discuss your requirements first for us to come up with a feasibility study, and then we would let you know the timelines.

If you provide proper information like product dimensions, Bill of Materials, sample prototypes, etc. then we can shorten the box build assembly process. You can bank on us for a high-quality assembly process.

We have a dedicated in-house staff and equipment plus production space to perform your bob build assembly. We try to keep your overhead costs lower and provide high-quality services and hence we deploy none but the best on your product.

Yes, we do. We provide detailed consultation services for that we need some time to understand your business and accordingly, we tailor our solutions. You can easily figure out your core needs depending on the feasibility.

Of course. We do implement the PCB Box Build assembly services in strict compliance with the ISO and IPC standards. We follow an uncompromising approach when it comes to quality assurance and hence build our products by meeting the laid-out industry standards.

We follow the standard PCB Box Build process wherein we design and engineer different sub-level product assembly, install different sub-assemblies and components, load the software, and configure the product. Finally, labeling and packaging would be done before we perform drop shipping. Of course, the complexity of each phase differs from one assembly to another.

Our Box Build services are meant for diverse industries and one of the most common industries is the computer industry. However, that is not alone as we also service industries like medical, aerospace, telecommunications, and others.