Cable Harness Assembly

Quite often these two are confused as the same but they are not and serve different purposes. A wire could be a single strand or bundle of strands for conductive purposes. They could be made of aluminum or copper. However, the cable has two or more conductors that are insulated and twisted together inside a protective outer jacket. A wire harness links wires into a cohesive unit with necessary connections and terminations for completion of the task. While cable harness is also similar to this but differs in the applications.

Mer-Mar Electronics is a globally recognized ECM with over 4 decades of experience. Our services include PCB manufacturing, PCB assembly, cable assembly, box build services, and many more. We strictly adhere to industry standards and quality certifications. We have the design capabilities and also tremendous experience in building wire harness and cable assembly services which are meant for meeting the customers’ required specifications.

We start with design and schema development and then move to the prototyping part. Our operators assemble the cable harnesses on the test boards for confirming the measured wire lengths for precision. Once the measurements are confirmed, we move to the cable assembly process of the design boards and box builds.

Mer-Mar Electronics specializes in a wide range of cable assemblies including data link assemblies, motor cables, power cables, sensor cables, c-track cables, coax cables, and more.

Absolutely, yes. Our superior cable harness assembly services are built as per the customer’s expectations and specifications. You can rely on our workmanship in assembling custom wire harnesses in a variety of colors, wire gauges, and lengths. Depending on your needs, we can cut and scrape the length of the cables that can be varied. Customers have been consistently rating our cable harness assembly services at near-perfect levels.

Our cable assembly engineering team has harness experts who can assist you with value engineering through better assembly methods, improved material selections for supporting efficient cable assembly. We choose the materials and base the methods that best suit the demands of your finished products. Our technicians automate the process wherever possible like stripping, testing, and crimping.

Yes. Our cable harness assemblies used in military applications are strong and sturdy that can be used even in harsh conditions like moisture and extreme temperatures. We help create strain relief cables that can survive the toughest of conditions.

We are the leading cable harness assembly company in the region. We closely collaborate with the clients to make sure we get the nitty-gritty of their requirements. Everything is done in-house and hence you can expect lower costs. We strive to bring value to our clients and ensure the safety & efficiency of the final products. We also take pride in offering solutions for a multitude of industries with our application-specific services.