Quality Printed Circuit Board and Electronic Assembly for Over 40 Years

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Equipment

FACILITY

Mer-Mar’s manufacturing facility is located in Hesperia, California. Total work space is 18,500 square feet. Alocated as follows:
 
:

Administration

3,500 square feet

Warehouse

2,000 square feet

Manufacturing

13,000 square feet

 

    

CAPABILITIES

Lead free (RoHS) or conventional alloys
Surface mount
Through hole
BGA
Mixed technologies
Prototype to production
In house test services
Full turn-key service or labor only
Fast turnaround
All environmentally safe processes
Specialists in High Reliability Applications
Delivered on time at competitive costs

EQUIPMENT

Mer-Mar is continually investing in capital that improves efficiency and insures quality. Most recently Mer-Mar added fourth generation Automated Optical Inspection (AOI) equipment. (See press release here). Mer-Mar also has added a dedicated flow solder line for lead free (RoHS) assemblies to complement the lead free surface mount line that has been operating for years. A list of our major pieces of equipment includes:

SMT Equipment:

Juki JX-100 SMT Pick & Place Machine
       6 heads with laser alignment, 14,400 components per hour small chip 8mm or less
       Placement points per program 2,000
       Applicable Component Sizes: Height: min: 0.3mm max: 6mm
                                               Size:   min: 0.75 x 0.5mm max: 33.5mm sq
                                               Lead Pitch: 15 mil
       Applicable PCB Size:        min: X 50mm x Y 30mm
                                               max: X 330mm x Y 250mm
                             thickness   min: 0.4mm max: 4mm

Zevatech FS-750 SMT Pick & Place Machine
       3 heads with laser alignment, 8,000 components per hour small chip 8mm or less
       Placement points per program 2,000
       Applicable Component Sizes: Height: min: 0.3mm max: 6mm
                                               Size:   min: 1.0 x 0.5mm max: 23.5mm sq
                                               Lead Pitch: 15 mil
       Applicable PCB Size:        min: X 50mm x Y 30mm
                                               max: X 330mm x Y 250mm
                             thickness   min: 0.4mm max: 4mm

Zevatech PM-570 SMT Pick & Place Machine (Quantity 2)
       Single head with laser alignment, 3870 components per hour max rating
       Placement points per program 2,000
       Applicable Component Size:    Height: max 6mm
                                               Size: min 1.0 x 0.5mm max: 33.5 sq
                                               Lead Pitch: 15 mil
       Applicable PCB Size:        min: X 30mm x Y 30mm
                                               max: X 406mm x Y 330mm
                             thickness   min: 0.6mm   max: 2.5mm

Heller 1707EXL Forced Convection Reflow Oven
       7 heating zones, 14 independent temperature controls
       Complete computer control system with KIC & ECD software
       3 Thermocouple Real Time profiling, Edge Hold Conveyor system
       Process Tunnel:               length: 72” (182.88cm)
                                             width: 22” (55.88cm) usable 20” (50.80cm)
                                             height: 2.625” (6.67cm)
       Cooling Area:                   length: 15” (38.1cm) internal
       Operating Range:              50-350 degrees centigrade

ABW  Zoned Convection Reflow Oven
       3 zones, 5 temperature controls
       Conveyor speed 2-20 in/min
       Process Tunnel:               length: 42” (106.68cm)
                                             width: 17.75” (45.09cm) usable 16” (40.64cm)
                                             height: 1.5” (3.81cm)
     Cooling Area:                   length: 12” (30.48cm)
     Operating Range:              50-350 degrees centigrade     

Automated Optical Inspection
   Nordson Yestech BX AOI system
   5 Megapixel  color imaging
   1 top-down and 4 side angle cameras

SMT Stencil Screen Printer 483P
       Adjustable print speed control
       Max frame size 20” x 20”  max print area 14” x 14”

SMT Stencil Screen Printer SP2020
       Adjustable print speed control
       Max frame size 20” x 20”  max print area 14” x 14”

AIR-VAC DRS22C BGA/SMD rework & repair station
               with Leica MZ6 stereo optics, color camera, computer process controlled

O.K. Industries SMT 8500 Pick & Place Hand Station (2ea)
O.K. Industries SMT 1101 Hot Air Solder System
O.K. Industries FCR 2201 SMT Rework Station
DATAPAQ Reflow Tracker (Temperature Profiling)

SOLDERING & CLEANING Equipment:

Manncorp C350 dedicated lead free (RoHS) Wave Soldering System
Technical Devices NU/ERA 16” Wave Soldering System
Electrovert ECONOPAC II 16” Wave Soldering System
             with Lambda and Omega Waves
AIR-VAC PCBRM12 Selective Soldering system
AQUEOUS Technologies SMT800-CL Cleaning system
             Closed-loop computer controlled aqueous cleaning system & PCB
             de-fluxer
ECD 9600-1 Closed Loop Aqueous Cleaning System (2ea)
ECD 9050 Turbo Dryer (2ea)

General Assembly Equipment:
   HEPCO 7900-LF Lead Former
   HEPCO 7700-LF3A Lead Former
   HEPCO 7600-3ACT IC Cutter/Lead Former
   HEPCO 7000-3ACT/7000-LF3 IC Cutter/Lead Former
   HEPCO 1700-1 Tape & Reel Lead Cutter
   HEPCO 1500-1 Radial Lead Cutter (3ea)
   HEPCO 8000-1 Axial Lead Former
   Technical Devices Mark V Component Lead Former (4ea)
   BLUE M  OV500C-3 Convection Oven
   RUSH C-100 Wire Stripper
   IDEAL 45-750 Wire Processor
   MOLEX P-4979A Crimping Machine
   AMP Connector Press
   3M Connector Press
   Ideal 45-157 Fiber cone stripper

Test & Inspection Equipment:
   Oscilloscopes Tektronics Models 465B, 2252
   Digital Oscilloscope Tektronics TDS460A
   Function Generators HP Models 3325, BC Precision 3022
   Frequency Counter Philips Model PM6669
   Frequency Counter Fluke Model 1900A
   Spectrum Analyzer HP Model 8591C
   Multiple Autoranging Power Supplies HP Model 6028A
   MANTIS Stereo Scopes Vision Engineering (3ea)
   GlenBrook X-ray Inspection System RTX113     
   SMT Tools Inc. BGA-100 Endoscope inspection tool
           130X magnification with color monitor and printer

Multiple desktop and laptop computers devoted strictly to programming and test
Multiple models of customer owned test and programming fixtures.

For over 40 years, Quality printed circuit board & electronic assembly.
ISO-9001:2008 Certified
Proudly made in the USA.

ISO-9001:2008 CERTIFIED. PROUDLY MADE IN THE U.S.A.
Mer-Mar Inc. 7042 Santa Fe Avenue East Hesperia, CA 92345-5711     © 2014 Mer-Mar Inc., All Rights Reserved. Website Design by W5 Internet